Project Introduction
Project introduction:
The dairy company's ice cream line runs Gempack 9-lane packers. TTO thermal transfer coders are required to code on the outer film position. Based on the customer's needs, DIKAI proposed this TTO solution. Customer needs and solution: The customer has several packers, each with 12 lanes, 9 of which are the ice cream forming end where TTO coders must be installed.
Operation requirements:
1. Parameters can be edited directly on the computer without opening each cabinet. 2. The 9 coders support one-click start, one-click pause and one-click file changes. 3. The software shows ribbon remaining percentage and print status at a glance so operators can change ribbons and handle alarms in time.
Solution:
1. Two packers get TTO coders on lanes 1-9, and the other packer gets TTO coders on lanes 4-12. Odd lanes use right-hand TTO machines and even lanes use left-hand TTO machines. 2. One external computer display centrally controls all 9 machines. 3. The software is customized to solve coder operation issues. 4. The 9 control boxes are integrated into one cabinet, connected with 5m or 5m+3m cables. Machines are installed according to site conditions, encoders are mounted on the upper black rubber roller, and the signal is taken from the packer cutter signal.
Training:
Every on-duty staff member learns to operate and maintain the machines. Open the software and click "Printer Management". Picture 1 and Picture 2 represent the lane machines and must correspond. Picture 2 is the coder network settings, where the setting marked 4 must match the setting marked 3 in Picture 1. After adding successfully, the machine runs normally.